When to Repair vs. Replace Your Commercial HVAC System

McCormick Allum • March 21, 2025

Commercial HVAC systems are a major investment, and when something goes wrong, the big question is always the same: should you repair it, or is it time to replace it entirely? Making the right decision can save your business thousands in energy costs, avoid unexpected breakdowns, and keep your building comfortable year-round.


At McCormick Allum, we’ve been helping businesses throughout Western Massachusetts make smart HVAC decisions since 1888. Our team understands that every building—and every system—is different. If you're trying to decide between repair or replacement, here’s what to consider.



Consider the Age of Your System

HVAC Heating and cooling system

One of the first things to look at is the age of your HVAC system. Most commercial units are built to last between 15 to 20 years, depending on the type, usage, and maintenance history. If your system is reaching or past that mark, you may be better off investing in a new, more efficient model.


Older systems are also more prone to frequent repairs. If you find yourself calling for service more often, those repair costs can add up quickly. In many cases, replacing an aging unit can reduce long-term expenses and give you peace of mind.


Look at Repair Costs vs. Replacement Value


A general rule of thumb is this: if the cost to repair your HVAC system is more than 50% of the cost of a new one, it’s time to consider replacement. One-time minor repairs are usually worth doing, but ongoing issues can indicate that your system is nearing the end of its lifespan.


In addition to repair costs, think about energy efficiency. Newer systems are often far more efficient, especially those with ENERGY STAR® certification. While a new system may seem expensive upfront, lower monthly energy bills can help offset the investment over time.


Energy Efficiency and Performance


Has your energy bill crept up even though your HVAC usage hasn’t changed? That’s a sign your system may be working harder than it should to heat or cool your space. Older systems lose efficiency over time, which translates into wasted energy and higher utility costs.


Upgrading to a high-efficiency commercial HVAC system not only reduces costs but also improves overall performance. That means more consistent temperatures, better indoor air quality, and a more comfortable space for employees and customers alike.


Downtime and Business Disruption


Frequent HVAC breakdowns aren’t just inconvenient—they can impact productivity, customer experience, and even equipment performance. If your system causes regular downtime, the hidden costs may outweigh the savings of short-term repairs.


A replacement may be a smarter business decision if your current system is unpredictable. Our team at McCormick Allum can install a new system with minimal disruption to your operations, ensuring your business stays up and running comfortably.


Know When to Call the Pros


Not sure which way to go? That’s where we come in. At McCormick Allum, we offer expert assessments that weigh all the factors: age, efficiency, repair history, and performance. We’ll give you an honest recommendation and walk you through the options that fit your building and budget.


Whether you need a quick repair or are exploring a full system upgrade, our technicians are ready to help. We’re proud to be the trusted HVAC partner for businesses across Western Massachusetts—and we’re here when you need us.


Have questions about your commercial HVAC system?
Contact McCormick Allum today to schedule an inspection or speak with one of our experienced technicians.


Commercial Heating services near me
By McCormick Allum September 8, 2025
Discover what to expect when installing commercial heating systems with McCormick-Allum. From choosing the right system to expert installation, maintenance, and repairs, our team ensures your business stays comfortable and efficient. Serving Western Massachusetts since 1888.
Hvac system installation for school buildings
By McCormick Allum September 1, 2025
As schools prepare for fall and winter, reliable heating and cooling is key to comfort and learning. McCormick-Allum inspects, repairs, and replaces HVAC systems to keep classrooms safe and efficient. Start the year with confidence knowing your school’s HVAC is ready for the season.
New HVAC System Installation
By McCormick Allum August 7, 2025
Discover how an HVAC system keeps your home or business comfortable year-round. Learn the basics, benefits, and our expert installation process at McCormick-Allum.
HVAC System Repair
By McCormick Allum August 5, 2025
For many homeowners, it’s hard to tell what went wrong or what steps to take if your HVAC is not working right. But you don’t have to figure it out alone. At McCormick Allum, we understand how important your HVAC system is to your everyday comfort. If something doesn’t seem right, our team is here to help.
HVAC System
By McCormick Allum July 11, 2025
Temperature control is a cornerstone of a comfortable, efficient workplace. Commercial heating and cooling systems manage this automatically to help businesses maintain consistent, energy efficient environments.
HVAC Maintenances
By McCormick Allum July 3, 2025
As summer weather settles in, businesses across the region are feeling the heat. Inside a busy office, warehouse, or retail space, high temperatures can quickly make customers and employees uncomfortable. That’s where a modern HVAC system makes a big difference.
New HVAC Installed in property
By McCormick Allum June 26, 2025
One of the most important ways to keep your guests happy and your property in great shape is by making sure your heating and cooling system works properly. A reliable HVAC system helps regulate temperature, improves air quality, and ensures visitors enjoy a pleasant stay no matter the season.
HVAC Cooling System near me
By McCormick Allum June 26, 2025
You want to stay comfortable during the warmer months, but you shouldn’t have to overpay for it. That’s why we’re sharing some of the top ways to keep your cooling bill low while still enjoying a cool, relaxing home.
HVAC cooling system install
By McCormick Allum May 29, 2025
Moving into a new home is exciting, but it also comes with a long list of to-dos. One important item that often gets overlooked is the HVAC system. Heating and cooling play a big role in your daily comfort, and finding out your system has issues after you move in can lead to stress, unexpected costs, and uncomfortable temperatures.
HVAC Home cooling for the summer
By McCormick Allum May 29, 2025
As the summer heat starts to build, so does the demand on your home’s cooling system. If your current air conditioner struggles to keep up, it might be time to consider an upgrade, one that goes beyond just replacing your AC unit. Upgrading to a full HVAC system could offer the comfort, efficiency, and long-term savings your home needs, especially as we head into the hottest months of the year.